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Introduction
Armored systems for personnel use are becoming more common throughout society as violent crime increases. Specifically, law enforcement agencies, as well as private security firms, are finding that greater protection of their exposed personnel is becoming the norm. And with the greater danger of terrorism, hostage-taking and other violent acts, executives face the challenge of how to protect themselves and their employees from such dangers. Concurrent with this new reality, greater armor-protection choices are coming on line and promoted to a public that is neither well versed nor capable of sifting through the barrage of claims and advertising to make the right decision when choosing the appropriate armor equipment. Case in point is body armor, otherwise know as “bullet-proof vests” (there is no such thing as bullet-proof vest; rather, a vest is bullet-resistant to a specific or rated type of gun and bullet). The choice of body armor is virtually endless, as it is the list of claims made by various manufacturers for their products. It is body armor, which this article seeks to define in its simplest terms in order to allow our customers the opportunity to make clearheaded decisions when making such a purchase for performance-effective, and cost-effective, ballistic protection suited to the mission or purpose for its use. Because body armor is just a part of a total personnel armor package we will also touch on other armor systems suited to the protection of vehicles, buildings and structures.
Body Armor
Body armor, as its name implies, is a bullet-resistant system designed to protect vital parts of the body against ballistic and to a lesser extent, knife threats. The common body armor system comprises the following:

Bullet-Resistant Vests protect the body’s torso (the most vital part of the body). Optional protection may include upper shoulder, neck and groin protection. There are two types of vest, Concealable and Tactical vests. The former is used underneath the shirts for inconspicuous use and provides torso protection ( front, back and either full or partial side protection). Lightweight comfort for long-term use is a key feature of the concealable vest; this is why patrolmen, security guards and executives are its common users. Tactical vests on the other hand, are worn over the uniform since they must provide greater coverage. This type of vest also carries specially pockets, webbing and other support items needed for tactical work. Tactical vests are therefore, bulkier , heavier and must be able to carry additional weight such as ballistic plates to protect against higher caliber threats(high velocity and armor-piercing rounds).

Bullet- Resistant Helmets protect cranium and temple area of the head

Bullet- resistant face shields protect facial areas of the head.

Bullet- Resistant Shields are for use in tactical, high- risk such as room searches, ”Point Man “ protection in tactical teams, or to enhance the individual’s armor protection at any given time. The use of ballistic shields give the use tremendous advantages in body protection and a greater ability to deploy quickly in , therefore, exposed circumstances. Shields comes in various sixes and weights from light models able to be carried by any individual, to heavier models designed to stop higher-caliber bullets, or to serve as bunkers or command posts.

Bullet-Resistant Shin Straps are use to partially protect the legs.

All of the above items are available today, but their use is determined but the user’s mission. For instance, tactical teams such as SWAT police, special forces or special security personnel would be expected to wear all or most of the above equipment when the danger and volume of gunfire becomes a certainty as defined by their mission, On other hand, it would make sense for policeman on a beat, security guard, or an executive to wear the entire range of personal armor protection, for in addition to being ludicrous, the added weight and bulk of such equipment would render them useless in accomplishing their daily task. Thus, the mission determines the level of personnel protection.

What, then is the level of protection?
Clearly and executive has a different “mission” in wearing body armor from a policeman or security guard. The executive wants protection to be inconspicuous; it must be easy to wear; it must be lightweight ; it must be soft and cool to wear . Likewise a policeman on the beat as well as security guard requires body armor that provides protection for long periods of time without affecting his normal duties of patrolling, apprehending or subduing suspects, driving a vehicles, handling a weapon etc. In short body armor should not affect of diminish the user’s ability to conduct business as his or her duties demand. As the danger increase greater levels of protection may be required, but as stated earlier, the higher the protection the more cumbersome, heavier and less comfortable the equipment becomes. Thus tactical personnel can handle greater protection become the use of such equipment is worn at shorter time intervals and their training takes it use into account. Nevertheless, greater strides have been made in ballistic materials technology that not only can provide even greater protection, but also offer less bulk and weight. In addition, new independent strides in perspiration-absorbing materials have combined to make the use of bullet-resistant vests a more pleasant experience than was true even a year ago. But, because the major concern should be the level of protection for the purpose a body armor was chosen, it is not possible to uniformly claim that all body armor can be made light and comfortable. For instance there are two types of armor materials today, soft Armor and Hard Armor materials. As their names imply each has unique characteristics with unique benefits to the user, but also offsetting costs, as explained below.

Soft Armor is a pliable, soft ballistic material that can be sewn and shaped to just about any configuration. Indeed soft Armor is the material used in bullet-resistant vest, ballistic blankets and other products that requires lightness, comfort and pliability. Today, the standard soft ballistic materials are a made from two types of man-made fibers; Aramid, best knows as Kevlar and Twaron, and polyethylene know as Spectra and Dyneema. Within this category there are many types of grades and "weaves", as well as, weight per denier(number of fibers per filament) that can determine the degree of softness, pliability and weight of soft body armor. But in order to support its principal mission-to-protect against ballistic threat-such as combination(weight of filament, denier, type of weave, and mass) should be balanced. The ratio of such combination is called Aerial Density. It is aerial density that determines the ability of a specific body armor to stop those bullets for which it was rated to stop, as well as the ability of the human body to absorb the kinetic impact of the bullet, know as Blunt Trauma. Thus a very light soft body armor may provide ballistic protection but may not provide sufficient blunt trauma protection to extent that the user may become incapacitated or even die from the impact . Likewise, too stiff a body armor may provide adequate ballistic and trauma protection, yet may be too uncomfortable to wear for any prolonged period of time, thus negating its effectiveness. The answer then lies in utilizing the proper combination of the latest practical soft armor materials that can perform both ballistic and trauma protection functions effectively. For this reason, purchasing soft body armor may be a confusing and somewhat agonizing chore in light of all the claims made by most manufacturers.

Then, how do you make the right decision? Choice of scrupulous body armor manufacturers is one way; another is to make sure that you are purchasing from reputable dealers or sales agents that have your well-being in mind; finally make sure that your body armor is certified by well known and recognized government bodies. Although certification is not foolproof, it does offer measurable guidelines.

In United States, the National Institute of Justice (NIJ), a branch of the U.S Department of Justice certifies soft armor. NIJ Standard 0101.03 classifies bullet-resistant vests as Class I, Class IIA, Class II, Class IIIA, the latter being the highest rating of a soft armor package (up to 0.44 Magnum Semi Wad Cutter, soft – cored bullet at a velocity of 1,400 feet or 427 meters, per second) .NIJ threat levels I through IIIA provide guidance on protection against handgun bullets of various calibers, weight and velocities. NIJ standards also classify very high velocity rounds, usually fired by rifles such as NATO BALL 7.62mm, 5.56mm or 30.06 AP as Class III and Class IV, respectively, However because to date there is no known soft material able to defeat Class II and Class IV ballistic threat, this sort of protection only is provided by the use of hard armor materials.

Hard Armor, on the other hand is a ballistic material that is rigid and consequently may only be formed through the use of presses, autoclaves or dyes. There are two types of hard armor material, opaque and transparent. Both types are used in all body armor systems mentioned in this articles, but mostly they are used as ballistic paneling in vehicle doors, floors or windows for architectural use in walls or window or any other application requiring the use of a hard , flat or formed surface. The main advantage of hard armor material is their ability to defeat a large number of high-caliber and hard-to-stop rounds. Its main disadvantages is weight which limits its suitability for use in personal protection such as in bullet resistant vests.

Hard armor besides being more resistant to higher ballistic threats, is also available in more substrates such as steel, ceramics, glass, polycarbonate, acrylics as well as compressed E-Glass, Aramid and Spectra . Also combination of compressed fibers with steel or ceramics are formed to create lighter hard armor systems, while even lighter 110% compressed fibers such as Spectra, can be augmented up to class III ( the latter offers the greater weight reduction that is possible in hard armor systems today).

As already stated, the downside of hard armor systems ( and the single biggest reason for hard armor’s limited use in bullet-resistant vests) is weight. Although there are some manufacturers currently producing “Class III” hard vests using compressed Armaid or spectra, these have been found so far not to be practical due to the rigidity of the system and the added weight. Nevertheless, there is promising new technology (not yet on line) that may make the dream of a comfortable 100% Class III vest a reality in the not –too-distant future.

At the present time, the more practical enhancement of a vest to Class III or IV standard has been the insertion of a ballistic plate measuring not more than 10 inches wide by 12 inches long (254mm x 305mm); yet even at this size the average weight of a vest may be increased by a minimum of 4.25 lbs(1.9 kgs) for a 100% Spectra class II plate ( the lightest plate in this class) to a maximum of 8 lbs. (3.5 kgs.) to 12 lbs. (5.45 kgs.) for a class IV. It is weight that drives the price of a hard ballistic system significantly up to down as much as it drives the practically of the extent of body armor protection against higher caliber threats.

Because hard armor can be used in many more application other than vests and, because there are so many more substrates in this category there is another more definitive, standard that classifies these material’s ballistic capabilities. This standard is set by Underwriters Laboratories (UL). UL standards classify hard armor at the following levels: Levels 1,2,3,4,5,6,7 and 8. The greater number of classifications reflects UL’s approach: narrower and more definitive guidelines. While NIJ and UL standards are somewhat compatible (for instance, NIJ Class IIIA and UL level 3 are compatible) they are not similar reflecting the different notions that govern their respective standards, as the enclosed NIJ and UL ballistic charts show. Generally UL standards are the governing guidance when armoring vehicles or for architectural use.
Just as in soft armor, choice of hard armor materials does matter, it being one of the most important reasons why prices differ so much; Generally, the lighter the material, the more expensive it is.
Conclusions:
Because armor security should be comprehensive not discrete, ballistic protection should be seen in its totally. For instance, if the threat is higher then simple protection from petty criminals and hijackings and hostage-taking area distinctly clear and present danger, then ballistic protection should be viewed at the tactical level including the use of greater body armor protection. Higher threats may also require the need to augment protection by adding armor to vehicles at proper ballistic levels, but the term “proper ballistic level” is the critical factor in the practically of armoring a given vehicle, a subject outside the scope of this articles (but one in which we can provide you with the needed technical support, as well as products). Once you know what your needs are you will be in a better position to meet the threat. The rest is a matter of choosing the proper equipment based on the following criteria :
• Protection of the primary personnel to be protected (such as VIP’s or executives).
• Protection to personnel in the “line of fire”.
• Available budget.